04/8/14

Bamboo shelving

Here are a few pics of some bamboo bookshelves I’m working on. The first image shows about 2/3’s of the main wall unit, dry fitted with dominos.

The bamboo ply is 3/4″ thick, manufactured by Plyboo. It appears to very well made and quite strong (it seems stronger than birch ply). The downside is the cost- $244 per sheet.

I’m going to leave the raw edges as is with no lipping or edgebanding. The higher cost of the plywood is offset by the reduced labor that would have been needed to lip standard plywood.

IMG_0864_opti

 

IMG_0859_opti

01/16/14

Morris chairs 6, finish…

 

For the stain I did a few samples and we settled on a 2 to 1 ratio of TransFast mission brown and light oak dyes. Most of this finish schedule is one I learned from Carter Rich, the guy who I apprenticed for and taught me 90% of what I know about woodworking (I’ve been doing this for 10 or 12 years and he’s got about 30 years of experience on me, I bet he’s forgotten more than I’ve learned at this point). It’s similar to Jeff Jewett’s but I personally think it’s a little better. I’ve changed Carter’s process slightly to lighten the flake a bit more and to accommodate the sprayer and water based top coats I now use.

One chair stained, one to go.

IMG_0646_opti

The rocker bottom after the staining steps and after linseed oil but before the top-coats…

IMG_0651_opti

Rocker bottom after final coat of Target Coatings EM6000 lacquer.

IMG_0666_optiAll that’s left are the cushions and upholstery.

 

01/15/14

Morris chairs 5, the rockers…

For the rockers I decided to use bent laminations. First I built a form out of scraps at a 42″ radius, then I machined strips of flat-sawn white oak to make up the rockers. Each rocker consists of six 1/8″ ¬†layers glued together with urea formaldehyde glue. I probably over-did the clamps but having never used this type of glue before I played it safe.

IMG_0610_opti IMG_0611_opti

For this pic I wiped the sanded rocker with water to highlight the different layers. Once finished the layers will be indistinguishable from one another.

IMG_0619_opti

Next I scribed the legs to the curve of the rocker, attached them and prepped for finishing.

IMG_0624_opti

01/13/14

Morris chairs 3, wedged tenons…

For the tenons to be wedged they need to have slots for the wedges to slide into, so I cut those with a narrow hand saw blade. The holes below the slots are to allow the tenon to spread wide easily. In this case the finished tenons will spread about 1/4″ total.

IMG_0598_opti

Here is the tenon through the mortise with the wedges set loosely in place.

IMG_0593_opti